Agency: European Commission | Branch: FP7 | Program: JTI-CSA-FCH | Phase: SP1-JTI-FCH-1.3 | Award Amount: 2.83M | Year: 2010
While the supply base for materials and components in Europe is well advanced and competitive, stack integration is lagging behind due to massive investment requirements and risks associated with commercialization. The project aims to develop approaches to address the critical barriers for substantial improvement of collaboration between major stakeholders and establishing a solid business model for an independent European stack integrator for automotive applications. In the work proposed, key European players including automotive OEMs, component suppliers, and research organizations are involved to provide a structured approach to establish fuel cells as a mass product ready for market. While the target of this topic is PEM fuel cell stacks for car and light duty vehicle propulsion, synergies with other vehicle categories such as public transport buses and off-road vehicles as well as vehicular APUs and stationary applications will be considered and explored. The key objective of the work proposed is to Make a proposal for a market start of an European automotive fuel cell stack industry.
Agency: European Commission | Branch: FP7 | Program: JTI-CP-FCH | Phase: SP1-JTI-FCH.2012.1.2 | Award Amount: 14.72M | Year: 2013
Several automotive OEMs have announced plans for the commercialization of fuel cell vehicles from 2014/15. Industrial partnerships such as H2-Mobility in Germany, the UK or Hydrogen Highway in Scandinavia are working to establish the required initial H2- infrastructure While this is a clear signal for the functional readiness of fuel cell technology in automotive application, durability, efficiency, power density and cost of the fuel cell stack need further advancements and in some cases substantial improvement in years to come. Industrial fuel cell development in Europe lacks both, state-of-the-art stack products and competitive stack suppliers for automotive application. Only a few European component suppliers can deliver mature state-of-the-art stack components (MEA, bipolar plates) with the requested specifications. Auto-Stack Core establishes a coalition with the objective to develop best-of-its-class automotive stack hardware with superior power density and performance while meeting commercial target cost. The project consortium combines the collective expertise of automotive OEMs, component suppliers, system integrators and research institutes and thus removes critical disconnects between stakeholders. The technical concept is based on the Auto-Stack assessments which were carried out under the FCH JU Grant Agreement No. 245 142 and reflects the system requirements of major OEMs. It suggests a platform concept to substantially improve economies of scale and reduce critical investment cost for individual OEMs by sharing the same stack hardware for different vehicles and vehicle categories as well as selected other industrial applications thus addressing one of the most critical challenges of fuel cell commercialization. Presence of key industrial players in the project and strict orientation towards industrial requirements shall facilitate commercial utilization of the project results. The project is of strategic importance for European competitiveness.
Agency: European Commission | Branch: FP7 | Program: JTI-CP-FCH | Phase: SP1-JTI-FCH.2010.1.5 | Award Amount: 9.31M | Year: 2011
For truck applications the increasing demand for electrical power when the vehicle stands still has lead to an increasing need for an on-board electric power generator which operates with high efficiency and very low emissions. A fuel cell based auxiliary power unit (APU), with a diesel fuel processor is regarded as one of the most interesting options since it combines high efficiency, low emissions and the use of the same fuel as the main engine. The overall objectives of FCGEN wer to develop and demonstrate a proof-of-concept complete fuel cell auxiliary power unit in a real application, onboard a truck. However, the vehicle demonstration objective was changed to laboratory demonstration as the project partner, CRF, who was responsible for the vehicle demonstration work package and providing the demonstration truck has left the project after 24 months and it was not possible for the FCGEN consortium to find a suitable replacement for CRF. The APU system consisting of a low-temperature PEM fuel cell, a diesel fuel processor and necessary balance of plant components will be designed to meet automotive requirements regarding e.g. size, mechanical tolerances, durability etc. High targets are set for energy efficiency and therefore this will significantly lead to emissions reductions and greener transport solutions in line with EU targets. A key point in the project is the development of a fuel processing system that can handle logistic fuels. A fuel processor consisting of autothermal reformer, desulphurization unit, water-gas-shift reactor, reactor for the preferential oxidation of CO, will be developed. The fuel processor will be developed for and tested on standard available low sulphur diesel fuel both for the European and US fuel qualities. Another key point is the development of an efficient and reliable control system for the APU, systems, including both hardware and software modules. In the final demonstration, the fuel cell based APU will be tested in laboratory environment as the first step in a defined plan towards Vehicle demonstration.
Agency: European Commission | Branch: FP7 | Program: BSG-SME | Phase: SME-2012-1 | Award Amount: 1.50M | Year: 2012
Biogas2PEM-FC is an industrial research project that aims to develop, according to participating SMEs needs, the technologies that compose a novel and integrated solution for biogas valorisation through proton exchange membrane fuel cells (PEM). Such a solution will provide a modular, reliable, cost-effective and efficient combined heat & power (CHP) system suitable for a distributed, on-site power generation from agricultural wastes. The project objectives are: -Research for the increase of biogas production yield, using physic-chemical and biological pre-treatment technologies at laboratory scale for enhancing anaerobic digestion effectiveness. After optimization of pre-treatment technologies, different inoculates and co-substrates will be investigated and used in laboratory experiments for maximization of biogas production: high methane and hydrogen content with minimum CO2 and CO production ratio. -Development and optimization of current biogas reforming technologies: new catalysts for an efficient conversion of biogas to hydrogen. -Research for the integration of PEM technologies using hydrogen produced from biogas. -Construction and field tests of a pilot plant located in a selected olive oil mill exploitation. -Techno-economic and environmental evaluation of power generation using integrated Biogas2PEM-FC technology. -Dissemination of Biogas2PEM-FC project results for the feasibility demonstration of low cost biogas reforming and power generation.
Agency: European Commission | Branch: FP7 | Program: JTI-CP-FCH | Phase: SP1-JTI-FCH.2013.4.4 | Award Amount: 4.59M | Year: 2014
In this project a cost-competitive, energy-efficient and durable integrated PEMFC based power system operating on low-grade (crude) bioethanol will be developed for back-up and off-grid power generation. Back-up and off-grid power is one of the strongest early markets for fuel cell technology today. Wireless communication systems are rapidly expanding globally, and the need for reliable, cost-competitive and environmentally sustainable back-up and off-grid power is growing, especially in developing countries. Cost-competitive PEMFC power system compatible with crude bioethanol would allow direct use of easily transported and stored, locally produced sustainable and low-emission fuel also in developing countries, further adding value and increasing the number of potential applications and end-users for fuel cell and hydrogen technology. The PEMBeyond system will basically consist of the following functions integrated as a one complete system: a) Reforming of crude bioethanol, b) H2 purification, c) Power generation in PEMFC system. Optimized overall system design combined to use of improved system components and control strategies will lead to improvements in cost, efficiency and durability throughout the complete system. Latest automotive reformate compatible PEMFC stacks will be used, possessing high potential to reducing stack manufacturing costs. On top of this, the stacks as a part of a low-grade H2 compatible fuel cell system design will allow both FC system simplifications (e.g. no cathode humidifier needed) and complete system simplifications (e.g. higher CO ppm and lower H2% allowed) leading to decreased cost. Optimizing the target H2 quality used will be an important task with the regard to overall system cost, efficiency and durability. An extensive techno-economic analysis will be carried out throughout the project to ensure attractiveness of the concept. A roadmap to volume production will be one of the main deliverables of the project.
Agency: European Commission | Branch: FP7 | Program: JTI-CP-FCH | Phase: SP1-JTI-FCH.2013.1.5 | Award Amount: 3.91M | Year: 2014
In HyCoRA project, a strategy for cost reduction for hydrogen fuel quality assurance QA is developed and executed. For developing this strategy, hydrogen quality risk assessment is used to define the needs for hydrogen impurity gas analysis, system level PEMFC contaminant research as well as needs for purification needs in hydrogen production, especially produced by steam methane reforming (SMR). The use of qualitative and quantitative risk assessment enables identification of critical needs for gas analysis development and guides the research work on those issues, which require most attention. The development of quantitative risk model enables implementation of data from other parallel activities in USA, Japan and Korea. The measurement campaigns in hydrogen refuelling stations, as well as in SMR production units, provide quantitative data, which can be used for identification of canary species, when analysed with help of quantitative risk assessment. Essential part of the HyCoRA project is hydrogen contaminant research in PEMFC system level. The research is performed in down-scaled automotive fuel cell systems, which can replicate all the features of full-scale automotive fuel cell systems, including the change of gases in the anode and cathode during the start-stop cycling. The contaminants and levels to be studied are, excluding obvious carbon monoxide, determined using risk assessment with help of automotive advisory board. The main objective of HyCoRA project is to provide information to lower reduce cost of hydrogen fuel QA. However, it will also provide recommendations for revision of existing ISO 14687-2:2012 standard for hydrogen fuel in automotive applications.
PowerCell Sweden | Date: 2014-11-23
A reformer reactor is provided for converting hydrocarbon fuel into hydrogen rich gas by auto-thermal reaction process having a cylindrically shaped and double walled, housing with two side faces forming a. reaction chamber of the reformer. Additionally, a fuel inlet is provided in one of the to side faces for providing hydrocarbon fuels into the reaction chamber, wherein further a fuel preheating means is provided which preheats the hydrocarbon fuel before the hydrocarbon fuel enters the reaction chamber.
PowerCell Sweden | Date: 2012-06-26
A flow field plate for a bipolar plate or bipolar plate assembly of a fuel cell or a fuel cell stack has an electrode facing front side, a backside and at least a cooling fluid manifold for supplying cooling fluid to the flow field plate. The backside includes a cooling fluid flow field for substantially uniformly distributing the cooling fluid over the flow field, plate. The flow field plate further includes a cooling fluid sub-manifold which is adapted to provide cooling fluid from the cooling fluid manifold to a cooling fluid flow field. The cooling fluid sub-manifold is fluidly disconnected from the cooling fluid flow field, a bipolar plate or bipolar plate assembly including a flow field plate, as well as a fuel cell or fuel cell stack including such a flow field plate and/or bipolar plate or such a bipolar plate assembly.
PowerCell Sweden | Date: 2014-01-01
A fuel processor for generating hydrogen rich gas or cleaned hydrogen rich gas from hydrocarbon fuel includes an inner housing and an outer housing defining a mantel space between them, wherein at least one fuel reformer unit for reforming hydrocarbon fuel to a hydrogel rich gas and optionally a gas-cleaning unit for cleaning the hydrogen rich gas from unwanted by-products are arranged in the inner housing. The fuel processor further includes a processor inlet for introducing hydrocarbon fuel into the inner housing and a processor outlet for releasing cleaned hydrogen rich gas from the inner housing. The outer housing further includes a fluid inlet for introducing a heat transporting fluid into the mantel space. The inner housing includes at least one opening for providing a fluid-connection between the inner housing and the mantel space. A method for operating such a fuel processor is also provided.
PowerCell Sweden | Date: 2015-07-16
A mixing device for a fuel reformer for mixing at least two fluids is provided. The mixing device includes at least a first plurality of holes which is arranged along a first row, and a second plurality of holes which is arranged along a second row. The mixing device can be used in a fuel reformer for converting hydrocarbon fuel into hydrogen rich gas by auto-thermal reaction process having a, preferably cylindrically shaped and double walled, housing with two side walls forming a reaction chamber of the fuel reformer, wherein hydrocarbon fuel and an oxidizing agent are mixed by the mixing device.