Magna International Inc. is a global automotive supplier headquartered in Aurora, Ontario, Canada. In 2012 it was the largest automobile parts manufacturer in North America by sales of original equipment parts, and one of Canada's largest companies. Its operating groups include Magna Steyr, Magna Powertrain, Magna Exteriors, Magna Interiors, Magna Seating, Magna Closures, Magna Mirrors, Magna Electronics and Cosma International.Magna manufactures auto parts that are primarily supplied to General Motors, Ford Motor Company, and Chrysler LLC. In addition to the Big 3 U.S. automakers, Magna's major customers include Tesla Motors, Volkswagen, BMW and Toyota. In Europe, Magna Steyr holds contracts for the assembly of the Peugeot RCZ and Mini Countryman.Magna has approximately 128,000 employees in 315 manufacturing operations and 82 product development, engineering and sales centres in 29 countries. Magna operates under a corporate constitution which calls for distribution of profits to employees and shareholders. The terms of this contract are "fair enterprise" according to Frank Stronach, company founder. Wikipedia.
Magna International | Date: 2016-08-30
End of arm tooling system and a method for manufacture is provided. The end or arm tooling system provides automated material handling, part manipulation, pre-forming and transferring of a pre-impregnated carbon fiber material. A robot is connected to end of arm tooling for automated material handling and transfer operations from at least a lower preform tool system where light compression is applied to a molding press. The end or arm tooling system includes a cured silicone membrane as well as vacuum and air blow off, allowing for robotically preforming, picking up and dropping-off pre-impregnated carbon fiber materials which are notoriously sticky and difficult to handle.
Magna International | Date: 2016-04-13
A collision energy-absorbing device includes a body member connected between the frame assembly of a motor vehicle and a bumper beam. The body member collapses as the bumper beam and the frame assembly are moved relatively toward one another during a vehicle collision. The body member has a first telescoping portion and a second telescoping portion that are connected by a connecting portion. The telescoping portions have different cross-sectional dimensions to enable the telescoping portions to move one within the other into collapsing telescoping relation as the body member collapses with the connecting portion being deformed and received between the telescoping portions. One or more protrusions extending from one of the telescoping portions interfere with relative movement of the other of the telescoping portions to retard movement of the telescoping portions into telescoping relation.
Magna International | Date: 2016-06-29
A method of reducing aldehyde emissions during injection molding of a part with a cellulosic fiber-reinforced polypropylene composition. An injection molding machine capable of the parameters necessary for injection molding of a cellulosic fiber-reinforced polypropylene composition is provided. Said injection molding machine including: a hopper for holding of a pelletized cellulosic fiber-reinforced polypropylene composition material; a feed throat portion; and, a mixing chamber installed in line with the injection molding machine between the hopper and the feed throat portion. Metering an effective amount of an aldehyde reducing composition into the mixing chamber containing pelletized cellulosic fiber-reinforced polypropylene composition and mixing the pelletized cellulosic fiber-reinforced polypropylene composition with the aldehyde reducing composition for wetting the surface of the pellets with the aldehyde reducing composition. A part is then injection molded with the wetted pelletized mixture.
Magna International | Date: 2016-04-22
An active grille shutter arrangement having a modular frame. The active grille shutter arrangement includes a primary frame piece defining a width and height of an aperture of the modular frame, wherein in the primary frame piece has a motor housing, and upper frame portion having a first end and a second end, a lower frame portion having a first end and a second end and the motor housing extends between the upper frame portion and the lower frame portion. There is a plurality of secondary frame pieces. The modular frame of the active grille shutter arrangement is formed by the connection of the primary frame piece in the secondary frame piece, wherein the modular frame defines the aperture. The active grille shutter arrangement further includes a plurality of vanes rotatably positioned between the first end cap and the second end cap for controlling the amount of air flowing through the one or more apertures of the modular frame. The motor housing of the frame piece extends between the upper frame portion and the lower frame portion.
Magna International | Date: 2016-10-19
A multi-opening oven assembly for simultaneously heating a plurality of blanks, for example aluminum blanks, before forming the heated blanks in a production line is provided. The oven assembly includes vertically aligned shelves to present a plurality of chambers for heating the blanks. A table including an entry side platform and an exit side platform moves vertically along the oven assembly. A rail system extends along the platforms and the shelves to convey the blanks in and out of the chambers. Once one set of heated blanks is removed from a first chamber, the table moves vertically to a second chamber and is ready to receive the next set of heated blanks. A continuous supply of heated blanks is provided for high throughput. The oven assembly is preferably disposed in a press adjacent a forming station of an existing production line and thus, no additional floor space is required.
Magna International | Date: 2016-06-14
A wiper module assembly for a vehicle lift gate having an inner panel with a spoiler formed as a one-piece part of an outer panel. The outer panel of the lift gate is connected to the inner panel to form an exterior surface of the lift gate. A cavity is formed in part of the spoiler and receives a carrier forming a removable module connected to the cavity of the vehicle lift gate. The carrier includes a wiper, motor and drive assembly for operating a wiper for a window on the lift gate.
Magna International | Date: 2016-05-27
A process is described for laser welding a sheet metal workpiece having an anti-corrosion pre-coat on at least one major surface thereof and having first and second opposite side edges. The sheet metal workpiece is arranged such that the first and second side edges are in contact with one another and such that the at least one major surface faces outwardly. A laser beam having a first beam spot-size, is used to form a laser weld joint between the first and second side edges. Subsequently, a localized anti-corrosion surface layer is formed on the laser weld joint. To this end, a laser beam having a second beam spot-size larger than the first beam spot-size is scanned along the laser weld joint. During the scanning, a flow of a powdered anti-corrosion surface layer material is directed toward a portion of the laser weld joint that is being irradiated by the laser beam. The laser beam melts the material, which subsequently solidifies to form a layer adhering to the laser weld joint.
Magna International | Date: 2016-05-18
A vehicle light assembly is provided that exhibits a colored appearance when in an unlit state. The vehicle light assembly comprises: a housing; one or more light sources mounted in the housing; and a light guide configured to receive light from the one or more light sources and project the light outwardly from the light guide. The light guide includes a first segment proximate to the one or more light sources and a second segment distal from the one or more light source, such that the light from the one or more light sources passes through the first segment of the light guide before passing through the second segment of the light guide. Of note, the first segment is comprised of a colorless material; whereas, at least a portion of the second segment is comprised of a colored material.
Magna International | Date: 2016-07-12
A process is described for laser welding a sheet metal workpiece having an aluminum-silicon containing pre-coat layer disposed on at least one major surface thereof, and having first and second opposite side edges. The sheet metal workpiece is arranged such that the first and second side edges are in contact with one another and such that the at least one major surface faces outwardly. A closed tube-shaped product is obtained by forming a laser-weld joint between the first and second side edges. In particular the laser-weld joint is formed absent removing the aluminum-silicon containing layer from along the adjacent edges, such that aluminum from the aluminum-silicon containing layer enters into the melt pool that is formed. An alloying material is introduced into the melt pool during laser welding and forms a compound with at least some of the aluminum in the melt pool.
Magna International | Date: 2016-08-11
A composite liftgate system with an inner panel construction having a strengthening channel structure. Structural composite reinforcements are bonded to the inner panel where additional strength is needed to meet predetermined performance requirements. Where the extra structure is needed, no steel or a minimum amounts of steel is used and the structural reinforcements are bonded in place using adhesive prior to application of additional fasteners.