Seongnam, South Korea
Seongnam, South Korea

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Patent
Alantum | Date: 2017-05-03

Provided are a metal foam stack and a manufacturing method thereof. The metal foam stack includes one or more stack units. The stack unit includes: a first metal foam sheet including an open cell, in which a plurality of internal cells is connected with one another; a first bonding member positioned on the first metal foam sheet; and a second metal foam sheet positioned on the first bonding member, and including an open cell, in which a plurality of internal cells is connected with one another. Materials of an interface between the first metal foam sheet and the first bonding member and an interface between the second metal foam sheet and the first bonding member are atomically diffused.


Trademark
Alantum | Date: 2014-05-21

Common metals and their alloys, namely, nickel, iron, aluminum, and chromium; Metallic substrates, namely, uncoated alloy foam; Common metals and their alloys, namely, nickel, iron, aluminum, and chromium used in the manufacture of exhaust aftertreatment systems consisting; Metal foams coated with catalytic materials for use in exhaust aftertreatment systems. Exhaust gas catalytic converters and parts thereof; Exhaust aftertreatment systems consisting of a Diesel Particulate Filter (DPF), Diesel Oxidization Catalyst (DOC), Selective Catalytic Reduction (SCR), or combined systems, for motors and engines. Treatment of materials, particularly catalytic treatment of metal substrates. Engineering consulting services; Engineering consulting services in the field of exhaust gas catalytic converters and materials used therefor.


Patent
Alantum | Date: 2012-07-24

A method of manufacturing a metal foam stack is provided. According to the present invention, the method includes: a metal foam sheet preparing step of preparing a plurality of metal foam sheets having a predetermined size and shape; a slurry application step of applying a slurry on a surface of the metal foam sheet; a metal foam stack forming step of forming the metal foam stack by stacking the metal foam sheets in a block form; a pressing force application step of applying pressing force having a predetermined magnitude to the metal foam stack; a pressing force removing step of removing pressing force applied to the metal foam stack after the pressing force application step is performed; and a heat treatment step of performing heat treatment of the metal foam stack to strongly attach the metal foam sheets to each other after pressing force applied to the metal foam stack is removed in the pressing force removing step.


Patent
Alantum | Date: 2015-05-20

A method of manufacturing a metal foam stack is provided. According to the present invention, the method includes: a metal foam sheet preparing step of preparing a plurality of metal foam sheets having a predetermined size and shape; a slurry application step of applying a slurry on a surface of the metal foam sheet; a metal foam stack forming step of forming the metal foam stack by stacking the metal foam sheets in a block form; a pressing force application step of applying pressing force having a predetermined magnitude to the metal foam stack; a pressing force removing step of removing pressing force applied to the metal foam stack after the pressing force application step is performed; and a heat treatment step of performing heat treatment of the metal foam stack to strongly attach the metal foam sheets to each other after pressing force applied to the metal foam stack is removed in the pressing force removing step.


Patent
Alantum | Date: 2012-09-26

Provided is an exhaust gas filter, including: an external case connected with an exhaust pipe; a filtering unit provided in the external case; a filtering path supplying exhaust gas to the filtering unit; and a pressure relief flange provided in the external case to discharge exhaust gas by bypassing the filtering unit. According to an exemplary embodiment of the present invention, an exhaust gas filter can prevent the exhaust gas filter from being broken by circuitously discharging exhaust gas even when particular matters collected in the exhaust gas filter increase and thus, pressure in the exhaust gas filter excessively increases Further, engine components such as an EGR, a turbocharger, and the like can be prevented from being broken or outputs thereof can be prevented from deteriorating.


An exemplary embodiment of the present invention provides an electrostatic metal porous body forming apparatus including: a transfer module transferring a porous body substrate; and a coating module coating a metal powder on the porous body substrate, wherein the transfer module includes a substrate supporter fixing the porous body substrate while the porous body substrate is transferred, and wherein the coating module includes: an electrifier including a first electrode electrifying the metal powder, a second electrode facing the first electrode, a first power supplier connected with the first electrode supplying electricity to the first electrode, and a second power supplier connected with the second electrode supplying electricity electrified with an opposite charge to a charge caused by the electrification of the first electrode to the second electrode, and generating a pulse type of voltage; and a metal powder supplier including a metal powder vessel storing the metal powder therein and supplying the metal powder to the outside, and an outlet separately disposed above or below the porous body substrate injecting the metal powder, and transferring or injecting the metal powder that is electrified and coated by the electrifier.


Disclosed are an open-porous metal foam and a method for manufacturing the same. An open-porous metal foam according to an exemplary embodiment of the present invention is made of an iron-based alloy including 15 wt % or more of chrome and 5 wt % or more of aluminum. The open-porous metal foam is a semi-product that is formed of iron or the iron-based alloy that does not include chrome and aluminum or includes a smaller amount of chrome and aluminum in the powder when manufacturing, and the surface and the open pore thereof are uniformly coated with the powder of the iron-chrome-aluminum alloy and the organic binding agent. When heat treatment is performed under a reduction atmosphere, sintering is performed. In this case, the metal foam body that is formed of the iron-chrome-aluminum alloy is obtained by compensating concentrations of alloy elements between the semi-product and the powder by diffusion, and a content of chrome and aluminum in the metal foam is smaller than a content of chrome and aluminum included in a starting alloy of the used powder.


Disclosed is a method of manufacturing a porous metal foam cone assembly. The metal foam cone assembly according to the present invention includes providing a porous metal foam sheet; cutting the porous metal foam sheet to be in a predetermined shape using a cutting press that is provided with a knife tool; disposing the cut metal foam sheet on a base plate of a forming die and then primarily forming the metal foam sheet using a mandrel of a cone shape; secondarily forming the metal foam sheet using a left slider and a right slider of the forming die; and pressing an overlapping portion of the metal foam sheet using a stamping jig of the forming die after the forming using the left and right sliders.


Patent
Alantum | Date: 2010-12-03

Provided is an exhaust gas filter, including: an external case connected with an exhaust pipe; a filtering unit provided in the external case; a filtering path supplying exhaust gas to the filtering unit; and a pressure relief flange provided in the external case to discharge exhaust gas by bypassing the filtering unit. According to an exemplary embodiment of the present invention, an exhaust gas filter can prevent the exhaust gas filter from being broken by circuitously discharging exhaust gas even when particular matters collected in the exhaust gas filter increase and thus, pressure in the exhaust gas filter excessively increases Further, engine components such as an EGR, a turbocharger, and the like can be prevented from being broken or outputs thereof can be prevented from deteriorating.


Disclosed are an open-porous metal foam and a method for manufacturing the same. An open-porous metal foam according to an exemplary embodiment of the present invention is made of an iron-based alloy including 15 wt % or more of chrome and 5 wt % or more of aluminum. The open-porous metal foam is a semi-product that is formed of iron or the iron-based alloy that does not include chrome and aluminum or includes a smaller amount of chrome and aluminum in the powder when manufacturing, and the surface and the open pore thereof are uniformly coated with the powder of the iron-chrome-aluminum alloy and the organic binding agent. When heat treatment is performed under a reduction atmosphere, sintering is performed. In this case, the metal foam body that is formed of the iron-chrome-aluminum alloy is obtained by compensating concentrations of alloy elements between the semi-product and the powder by diffusion, and a content of chrome and aluminum in the metal foam is smaller than a content of chrome and aluminum included in a starting alloy of the used powder.

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